Auto Head Lamp Plastic Mold Car Lamp Mold 2K Mold 3K Mold
We take pleasure in an exceptionally excellent status between our buyers for our superb merchandise good quality, aggressive price tag and the greatest support for Professional Car Lamp Mold, Because we stay in this line about 25 years. We got best suppliers support on quality and price. And we had weed out suppliers with poor quality. Now many OEM factories cooperated with us too.
We take pleasure in an exceptionally excellent status between our buyers for our superb merchandise good quality, aggressive price tag and the greatest support for Auto Lamp Mold, China Head Lamp, We always insist on the principle of "Quality and service are the life of the product". Till now, our products have been exported to the world under our strict quality control and high level service.
1.Product Introduction
With 25 years in mold manufacturing, Kaihua Moulds excels in tailor-made automotive lamp molds—covering headlamps, tail lamps, fog lamps, light guides, and more—for global OEMs like FAW-VW, PEUGEOT, Audi, and Volvo . Our molds feature advanced designs: 2K/3K structures for multi-material integration, multi-cavity setups for efficiency, and specialized builds for optical parts (e.g., CHERY fog lamp speculums) and ultra-long components (Volvo’s 1.1m through-type light guides) . We also offer end-to-end support from part design to TR1 injection.
Our edge lies in a dedicated lamp mold team, top-tier equipment (5-axis CNC, 3K IMM), a premium supply chain (Baosteel, YUDO), and Kaihua Management System (KMS) & KMVE—ensuring precision, reliability, and optimized production.
2.Product Parameter (Specification)
| Brand | Kaihua |
| Mold Base | LKM, HASCO, DME or your requirement |
| Mold Material | P20, 718, 8407, Nak80, H13, S136, DIN 1.2738, DINt |
| Standard | HASCO, DME, MISUMI, PUNCH, or your requirement |
| Product Material | PC/ABS, ABS, PC, PVC, PA66, POM or your requirement |
| Runner | Cold/Hot Runner |
| Gate TypeProducts Size | Side gate, Sub gate, Pin point gate, Edge gate etc, or your requirement |
| Shaping Mode: | Plastic Injection Mould |
| Mold Cavity | Single Cavity / Family Molds / Multi Cavity |
| Quote | According to Samples, Drawing and Specific Require |
| Production Capacity | 2400 Sets/Year |
| Design Software | CATIA, UG |
Product Feature and Application
1. Product Features
Support multi-material molding: Equipped with 2K/3K injection mold technology, this solution is ideal for manufacturing Auto Head Lamp Plastic Mold and Car Lamp Mold components, such as PEUGEOT headlamp DECO frames (2K mold) and AUDI side tail lamps (3K mold).
Cover diverse structural needs: As a professional Automotive Mold Maker, we offer Automotive Molds with multi-cavity designs (e.g., 8-cavity molds for PEUGEOT headlamp DECO frames) and through-type structures (e.g., VOLVO 1.1m through-type light guide molds, GEELY 2K through-type tail lamp molds), fully meeting complex production requirements.
Integrate specialized components: Our Plastic Injection Molds for Automobile Headlights and other Automotive Molds adopt electroforming cores for high precision—seen in CHERY 2K brake lamp molds—and support optical part manufacturing (e.g., CHERY front fog lamp speculum molds, RENAULT 2K light guide molds), ensuring component accuracy.
2. Application
Serve global OEMs: As a trusted provider of OEM Automotive Injection Mold and Automotive Molds, our products are applied to produce lighting parts for renowned brands, including FAW-VW (headlamp housings), PEUGEOT (headlamp housings, DECO frames), AUDI (side tail lamps), HONDA (tail lamps), MERCEDES-BENZ (rear group lamps), and RENAULT (light guides).
Cover full lighting component range: Our Plastic Injection Molds for Automobile Headlights, Car Lamp Mold, and other series are used to manufacture headlamp housings, tail lamps, brake lamps, fog lamp housings, light guides, and DECO frames, satisfying the production needs of different automotive lighting systems.
3. Core Advantages of Kaihua
Professional team support: As an experienced Automotive Mold Maker, we have a dedicated Car Lamp Mold and Auto Head Lamp Plastic Mold team covering design, project management, manufacturing, and QC, ensuring the quality of injection mold development.
Advanced equipment configuration: We own 5-axis CNC (FIDIA, MAKINO, 12 sets in total), high-precision EDM (MAKINO, DAEHAN, 7 sets in total), and 3K injection molding machines (Krauss Maffei 1600T)—key equipment for processing high-quality Plastic Injection Molds for Automobile Headlights and OEM Automotive Injection Mold, guaranteeing mold precision.
High-quality supply chain: We cooperate with top-tier suppliers (BAOSTEEL for steel, YUDO/Synventive for hot runners, BASF CHIMEI for plastic particles) to source premium materials, laying a solid foundation for the durability and performance of our Automotive Molds and injection mold products.
4.Kaihua Mould Advantage :
Strong Industrial Design
Kaihua Car Lamp Moulds from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design
are perfectly unified.
Kaihua has obtained more than 200 patents.
Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,
Provide customers with the best solutions.
|
Type |
Item |
Advantage |
Customer |
|
Leightweight |
Mucell |
Reduce cycle time, Enhance product accuracy,Remove sink marks,
Reduce clamping force and reduce product weight |
Mercedes-Benz, Volkswagen, |
|
Gas Assistance |
Reduce production cost, Improve appearance |
Land Rover, |
|
|
Thin Wall |
Reduce production cost i.e.raw material cost/Injection production cost by reducing product weight, Enhance product dimensional stability |
Geely, Nissan, Toyota |
|
|
Steel to Plastic |
Reduce product weight, Reduce production cost |
Land Rover, |
|
|
Efficiency |
Stack Mould |
Reduce mould cost and production cost |
Audi, IKEA |
|
Low Pressure |
Improve the qualified rate as well as cladding sense |
Audi, Volkswagen, |
|
|
In-Mold Degate |
Reduce labor cost,enhance production efficiency |
Ford, Land Rover, |
|
|
Free Spraying |
Reduce production cost, Environmentally friendly |
Renault, GM |
Machinery
Injection Production Equipment
■ Krauss Maffei 1600T Three-color Injection Molding Machine
1) Three-color injection molding, Core Back function, DIY main nozzle translation and other functions
2) It can be applied to two-color/three-color injection of headlights, chemical foamed door panels, injection-molded compression spoilers, etc.
■ YIZUMI 3300T Injection Molding Machine with 5 Axis Pickup
■ 17 Injection Molding Machines Covering 160T ~ 4500T
Five-Axis Linkage Mold Processing Equipment
■ FIDIA, Italy
■ MAKINO, Japan
■ DMU, German
■ 12 in Total
■ ……
High Precision Spark Machine
■ DAEHAN
■ MAKINO
■ 7 in Total
MAKINO Automation lines
| Name | Function | Application | Time Put Into Production | Quantity |
| FIDIA GTS22 | Five-Axis Linkage CNC | Bumper & Dashboard Overall Processing | Oct. 2019 | 3 Units |
| FIDIA D321 | Five-Axis 3+2 CNC | Bumper & Dashboard Overall Processing | Jan. 2020 | 4 Units |
| MAKINO V90S | Five-Axis Linkage CNC | One-time Molding Of Large Top Block | Nov. 2019 | 2 Units |
| MAKINO F8 | Three Axis High Precision CNC | Medium Die And Part Finishing | Oct. 2019 | 2 Units |
| MAKINO A61nx | Horizontal Four-Axis High-Precision CNC | One-time Molding Of Large Top Block | Nov. 2019 | 1 Unit |
| DMU 90 | Five-Axis Linkage CNC | One-step Molding Of Medium-sized Top Block | Jan. 2020 | 1 Unit |
| DMU 75 | Five-Axis Linkage CNC | Small Top Block Is Formed At One Time | Oct. 2019 | 2 Units |
| DAEHAN | Four-Head Precision Spark Machine | Dashboard & Bumper Edm Processing | Sep. 2019 | 2 Units |
| Spark Machine | ||||
| DAEHAN | Double Head Precision Spark Machine | Dashboard & Bumper Edm Processing | Jul. 2019 | 3 Units |
| Spark Machine | ||||
| MAKINO | Precision Spark Machine | Mirror Edm Processing Of Mesh & Electroplated Parts | Oct. 2019 | 2 Units |
| Spark Machine | ||||
| MAKINO Flexible Graphite Automatic Production Line | Precision Graphite Processing Machine | Graphite Electrode Processing | Oct. 2019 | 6 Units |
Integrated injection molding
From product research and development, mold manufacturing, to injection molding, mass production and assembly, the integration of mold injection molding is realized; the volume of injection molded parts can reach 4m², The molding cycle is short, and the surface quality is high, ensuring "fine molds" to produce "high-quality products".
Strict Quality Control
Implement the project engineer responsibility system, set up a quality control department, and set up an incoming material inspection team, a CMM inspection team, and a shipping and dismantling inspection team. Effectively control quality and progress.
Top Partner
Frequency Asked Questions
Q:How to respond quickly to products?
A:If you contact us by email, Whatsapp, we to reply you within 12 hours!
Q: Can you do the finished product or parts Only?
A: Sure, We could do finished product according the customized mold. And make the mold also.
Q: Can I test my idea/product before committing to mould tool manufacture?
A: Sure, we can use CAD drawings to make models and prototyping for design and functional evaluations.
Q: Can you do Assemble?
A: Of cause we could do. Our factory with assembly room.
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
Q: What type of mould tool do I need?
A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
Welcome your inquires and emails.
All inquires and emails will be replied within 24 hours.
● High Quality (Product &Mould)
● On-time Delivery (Sample, Mould)
● Cost Control (Direct Cost, Indirect Cost)
● Best Service (Customers, Employee, Other Department, Supplier)
● Form— ISO9001:2008 Quality management systems
● Process—Project Management
● ERP management system
● Standardization—Performance Management
We take pleasure in an exceptionally excellent status between our buyers for our superb merchandise good quality, aggressive price tag and the greatest support for Professional China China Auto Lamp LED Tail Light for Camry Se 2018-2020 USA Model, Because we stay in this line about 10 years. We got best suppliers support on quality and price. And we had weed out suppliers with poor quality. Now many OEM factories cooperated with us too.
Professional China China Head Lamp, Auto Lamp, We always insist on the principle of "Quality and service are the life of the product". Till now, our products have been exported to more than 20 countries under our strict quality control and high level service.
