Car Dashboard Prototype
1. Product Introduction
Kaihua designs and manufactures large scale Car Dashboard Mould systems for complex automotive interior applications. We focus on high precision structure control, appearance stability, and long term production reliability for demanding OEM programs.
Our dashboard injection moulds integrate advanced MuCell technology to support lightweight automotive interior development. This process optimizes material distribution, reduces internal stress, improves dimensional stability, and enhances overall molding efficiency, making it ideal for large, thin wall dashboard components.
For complex structures such as airbag tear lines, multi component integration, invisible welding areas, and strict gap control zones, Kaihua applies advanced CAE analysis, mold flow simulation, and structural optimization during the early engineering phase. This ensures controlled deformation, balanced filling, and consistent surface performance in mass production.
We operate high precision 5 axis machining centers, automated electrode systems, and coordinate measuring machines to ensure tight tolerances and repeatable accuracy. Strict project management procedures and digital mold validation systems help reduce development risk and shorten lead time.
All automotive injection mould projects are managed under strict quality standards, ensuring full traceability and rigorous process control. Building on our deep expertise in dashboard systems, Kaihua has successfully extended this high-standard production model to the R&D and manufacturing of various Automotive Plastic Molds. We provide global automotive manufacturers with stable, end-to-end delivery from dashboards to full-vehicle plastic components, including car exterior mold, car interior mold, car cooling system mold, car lamp system mold.
2. Case Product Parameters
|
Product Name |
FORD CD391 Mondeo |
|
Plastic Material |
PP, ABS, and other automotive-grade plastics (optimized for Mucell) |
|
Injection Molding Machine Tonnage |
1600-2000T |
|
Number of Mold Cavities |
1 |
|
Mold Material |
1.2738 Buderus/P20 Finkl/2738H/Customized |
|
Mold Size |
2300*1800*1500mm |
|
Mold Weight |
27.2Ton |
|
Grain or Electroplate |
Polished |
|
Automatic Demolding Requirements |
Robot |
|
Hot Runner |
16-point sequential valve (Synventive) |
|
Molding Cycle |
63s |
3.Product Display
• FORD V362 IP body skeleton • FORD BX726 IP LOWER LHD
• FORD BX726 DEFROST PNL LHD • FORD B515IP LOWER BODY
• FORD BX726 IP WING PNL SUBSTRATE LHD • FORD BX726 IP LOWER LHD
• FORD BX726 IP WING PNL SUBSTRATE RHD • FORD BX726 IP LOWER LHD
• FORD BX726 IP LOWER RHD • FORD U625 Instrument Panel Body
• FORD B515 Instrument Panel Body • FORD CD 539 Instrument Panel Body
4.Production details
（1）Wrap the waterway with adhesive tape according to customer requirements
（2）Spray paint according to customer requirements
5.Product feature and application
Our Car Dashboard Injection Mould and Instrument Panel Injection Mold systems are engineered to meet the diverse demands of the modern automotive industry. These solutions are widely applied across passenger cars, SUVs, New Energy Vehicles (NEVs), and commercial vehicles, earning high recognition from global OEMs and Tier 1 suppliers such as Faurecia, Yanfeng, and Magna. By aligning our mold's technical features with specific application scenarios, we ensure stable and high-quality production for plastic injection factories worldwide.
To ensure global reliability, every Injection Mold For Car Dashboard undergoes a rigorous quality inspection and factory acceptance process. By combining standardized components with an accessible mold structure, Kaihua ensures that customers worldwide achieve maximum uptime and superior production efficiency across all automotive applications.
6.Prodect qualification
（1）Production process
· Closing the mold: Close the mold to ensure it is in place.
· Feeding: Add the dried plastic pellets into the hopper of the injection molding machine.
· Melting: Heating the injection molding machine to melt the plastic particles.
· Injection: Molten plastic is injected into a mold through an injection device.
· Pressure holding: Maintain a certain pressure in the mold to fully fill the mold with plastic.
· Cooling: Cooling and solidifying in the mold to shape the plastic.
· Demoulding: Open the mold and remove the plastic product.
（2）Car Dashboard of Plastic Injection Mold Trial Video
（3）Product shipment and packaging photos
（4）Technical team
| Responsibilities of project members | Main responsibilities |
| project manager | Supervise the entire project planning and control the quality, time, and cost of the project |
| Quality Manager | Responsible for project quality matters |
| salesman | Responsible for project business and logistics work |
| Design team leader | Responsible for reviewing and guiding product analysis and design, as well as mold structure design |
| Process Supervisor | Responsible for the development of mold production processes and production management |
| Mold Supervisor | Responsible for the research and assembly of molds, as well as guidance on mold technology |
（5）Design review photos
（4）Photos of the Technical Department Meeting
（4）Certificate
To learn more about Kaihua's certificates, please click here
7.Kaihua Mould Advantage
Frequency Asked Questions
Q: Can you do the finished product or parts Only?
A: Sure, We could do finished product according the customized mold. And make the mold also.
Q: Can I test my idea/product before committing to mould tool manufacture?
A: Sure, we can use CAD drawings to make models and prototyping for design and functional evaluations.
Q: Can you do Assemble?
A: Of cause we could do. Our factory with assembly room.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
Q: What type of mould tool do I need?
A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Welcome your inquires and emails.
All inquires and emails will be replied within 24 hours.
