Automotive Dashboard Instrument Cluster Injection Mold

Short Description:

Kaihua’s Automotive Dashboard Mold, Dashboard Tooling and IP Injection Molding win trust from BMW, BYD and other global automakers. Adopting thin-wall and Mucell technology, our molds make dashboard parts 15% lighter and support 500,000+ stable shots. Machined by Makino 5-axis equipment, this Interior Automotive Mold reaches 0.001mm precision for seamless fitting of airbags, screens and air vents.Fabricated from premium imported mold steel from well-known brands including Buderus, Lurgi, Böhler and more with professional heat treatment, it shortens lead time significantly and runs compatibly with KraussMaffei and Haitian injection machines. All Dashboard Molding tools are ISO 9001 certified with full CMM inspection. Our 200+ engineers and global service network offer DFM, mold flow simulation and one-stop custom service.

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Product Detail

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1.Product Introduction

Kaihua stands as a leading manufacturer of Automotive Injection Mold and Plastic Injection Mold, specializing in premium Automotive Dashboard Mold for global dashboard production demands. We source high-grade imported mold steel including 1.2738, 1.2343, 1.2344, 718H, P20, NAK80, S136 and H13 from well-known German suppliers Buderus, Lurgi and Böhler to build durable Dashboard Mold.

Backed by over 20 years of automotive manufacturing expertise and Makino five-axis precision machining equipment, our Interior Automotive Mold deliver industry-leading 0.001mm dimensional accuracy, trusted by mainstream brands BMW, VW and BYD. Our core strength lies in thin wall injection molding; we can produce 2.0mm ultra-thin dashboard components and reduce part weight by 15% via proprietary Mucell technology, effectively boosting EV driving mileage and fuel economy for fuel vehicles.

Constructed with premium alloy steel, our Dashboard Mould supports stable production exceeding 500,000 cycles. Compatible with mainstream injection equipment such as KraussMaffei and Haitian molding machines, they complete standard IP Injection Mold processing within an shorter cycle time. Each set of Automotive Injection Mold holds ISO 9001:2015 certification and undergoes rigorous CMM full inspection prior to shipment to guarantee consistent finished part quality.

Apart from dashboard series molds, Kaihua also develops well-received Automobile Plastic Injection Molds recognized across the industry, including the Through-type Rear Lamp 2-Color 2-Position Mould and the Automotive Taillamp 3-Color 3-Position Mould.

2.Case Product Parameters

Product Name	Dashboard Upper body
Plastic Material	PP
Injection Molding Machine Tonnage	2800T/3200T
Number of Mold Cavities	1
Mold Material	1.2738 Buderus/P20 Fink/2738H/Customized
Grain or Electroplate	Grain
Automatic Demolding Requirements	Robot
Hot Runner Brand	YUDO/INCOE/Synventive /Customized

2.Case Product

4.Production details

5.Product feature and application

(1) Product feature

● Our Instrument Panel Injection Mold are highly favored by global automakers and Automotive Mold suppliers for outstanding precision and stable molding efficiency. Manufactured with premium Makino 5-axis machining equipment, this IP Injection Mold reaches an ultra-tight 0.001mm tolerance, so air vents, airbag cutouts and touchscreen grooves of finished Dashboard Molding parts fit together flawlessly during assembly.

●We master mature thin wall injection molding to produce 2.0mm ultra-thin dashboard components. Combined with exclusive Mucell lightweight technology, the weight of plastic parts is reduced by 15%, which greatly improves EV cruising range and fuel efficiency of fuel vehicles. Adopting modular structure design, our Dashboard Tooling shortens mold development cycle compared with the industry standard. Each Dashboard Mold supports over 500,000 stable molding cycles.

● All Plastic Injection Mold products pass ISO 9001 certification. Every set of tooling will complete rigorous pre-delivery inspections including 3,000 dry cycle tests and full CMM dimensional verification to lock consistent quality. As a reliable Car Interior Mold manufacturer, we provide responsive technical support throughout your production process. Our IP Injection Mold solutions help auto manufacturers gain core competitiveness in the fierce dashboard manufacturing market.

(2) Product application

- Our Automotive Dashboard Mold are widely adopted by mainstream vehicle manufacturers such as Great Wall, BAIC, BYD, as well as high-end luxury marque Mercedes-Benz. Perfectly applicable to both fuel ICE vehicles and new energy EVs, this Dashboard Mold enables monthly mass output of over 10,000 dashboard parts with perfectly integrated air vents, display screens and all safety structural components.

- We own a full design team of over 200 professionals, including 15 dedicated mold flow specialists and one silver-certified technical engineer. We are capable of tackling complex molding difficulties: we optimize deep concave structural designs for European customers and reduce mold rework rate from 18% down to merely 2% through precise pre-production simulation analysis.

- Fully matched with mainstream injection molding equipment including KraussMaffei and Haitian machines, our Dashboard Mould realizes a 65-second single molding cycle. The service life reaches more than 500,000 shots, 170% longer than ordinary standard molds, effectively lowering your long-term manufacturing and maintenance expenditure.

- We operate global after-sales hubs across North America, Europe and Asia. Our local teams offer pre-production design optimization and rapid post-delivery mold support. We resolve technical faults within 8 hours for Thai clients to keep your production running smoothly.

6.Product qualification

（1）Dashboard Injection Mold Trial Process

Kaihua customized Automotive Injection Moulds are professionally engineered for auto parts mass production, specializing in vehicle air grille manufacturing. Built for large-batch molding, our air grille moulds deliver stable precision and uniform product quality every run. They produce durable, attractive, high-performance air grille components compatible with all passenger cars, EVs and SUVs, making them a reliable mould solution for automotive manufacturers worldwide.

（2）Product shipment and packaging photos