Headlight Prototype

Short Description:

At Kaihua Mold, we specialize in injection molding for auto parts and have over 21 years of experience serving Tier 1 customers. We're proud to offer our expertise in creating high-quality Headlight Prototypes, which can help our clients seize market opportunities quickly. With our rapid prototyping capabilities, we're able to deliver results with impressive speed, all while maintaining competitive prices. Count on us for precision, professionalism, and top-notch results that will help your business stay ahead of the competition. Contact us today to learn more about how we can help bring your next headlight prototype project to life.


Product Detail

Product Tags

1.Product Introduction

Headlight Prototype Service from Kaihua Mold - High-Quality Rapid Prototyping for Headlight Manufacturers

At Kaihua Mold, we understand the importance of having quality headlights for any vehicle. That's why we offer Headlight Prototype Service that can help headlight manufacturers to create high-quality prototypes with short delivery time.

We specialize in rapid prototyping using final production materials to provide an accurate representation of how the final product will look and perform. Our team of experts can create customized prototypes that fit your design specifications, making sure that the final product meets all your requirements.

We use advanced technology and state-of-the-art machinery to create Headlight Prototype parts that offer excellent opportunities for engineering evaluations. These parts can be tested in real-life environments, ensuring that they meet the highest quality standards.

Our Headlight Prototype Service is tailored to meet the specific needs of our clients. We provide fast delivery times, with most prototypes being delivered within a few days. Our team of experts is committed to creating high-quality Headlight Prototypes that are precise, professional, and cost-effective.

In summary, Kaihua Mold offers a reliable Headlight Prototype Service that can help headlight manufacturers to create high-quality prototypes that meet the industry's highest standards. Our specialized team is dedicated to providing an accurate representation of the final product using final production materials. With our Headlight Prototype Service, you get a chance to evaluate the design and performance of your product, ensuring that it meets all your requirements. Contact us today to learn more about our Headlight Prototype Service.

2.Advantage

●Test new products' defects, help you improve the product;
●Reduce the risk of product R&D, reduce cost;
●Increase the efficiency;
●Used in exhibition,used as prototypes.

3.Detail

A20
A21

4.Kaihua Mould Advantage :

Strong Industrial Design

Kaihua Car Lamp Moulds from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design are perfectly unified.

Kaihua has obtained more than 200 patents.

Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,

Provide customers with the best solutions.

Type

Item

Advantage

Customer
Representative

Leightweight

Mucell

Reduce cycle time,Enhance product accuracy,

Remove sink marks,

Reduce clamping force and reduce product weight

Mercedes-Benz, Volkswagen,
Great Wall,
Ford, Geely

Gas Assistance

Reduce production cost,
Improve appearance

Land Rover,
Audi, Volvo

Thin Wall

Reduce production cost i.e.raw material cost/Injection production cost by reducing product weight,
Enhance product dimensional stability

Geely, Nissan, Toyota

Steel to Plastic

Reduce product weight,
Reduce production cost

Land Rover,
Chery, Qoros

Efficiency

Stack Mould

Reduce mould cost and production cost

Audi, IKEA

Low Pressure
Injection molding

Improve the qualified rate as well as cladding sense

Audi, Volkswagen,
Great Wall, BAIC

In-Mold Degate

Reduce labor cost,enhance production efficiency

Ford, Land Rover,
Volvo,Dongfeng

Free Spraying

Reduce production cost,
Environmentally friendly

Renault, GM

Machinery

Injection Production Equipment

 Krauss Maffei 1600T Three-color Injection Molding Machine

1) Three-color injection molding, Core Back function, DIY main nozzle translation and other functions

2) It can be applied to two-color/three-color injection of headlights, chemical foamed door panels, injection-molded compression spoilers, etc.

YIZUMI 3300T Injection Molding Machine with 5 Axis Pickup

17 Injection Molding Machines Covering 160T ~ 4500T

Five-Axis Linkage Mold Processing Equipment

FIDIA, Italy

MAKINO, Japan

DMU, German

12 in Total

……

High Precision Spark Machine

DAEHAN

MAKINO

7 in Total

MAKINO Automation lines

Name

Function

Application

Time Put Into Production

Quantity

FIDIA GTS22 Five-Axis Linkage CNC Bumper & Dashboard Overall Processing Oct. 2019 3 Units
FIDIA D321 Five-Axis 3+2 CNC Bumper & Dashboard Overall Processing Jan. 2020 4 Units
MAKINO V90S Five-Axis Linkage CNC One-time Molding Of Large Top Block Nov. 2019 2 Units
MAKINO F8 Three Axis High Precision CNC Medium Die And Part Finishing Oct. 2019 2 Units
MAKINO A61nx Horizontal Four-Axis High-Precision CNC One-time Molding Of Large Top Block Nov. 2019 1 Unit
DMU 90 Five-Axis Linkage CNC One-step Molding Of Medium-sized Top Block Jan. 2020 1 Unit
DMU 75 Five-Axis Linkage CNC Small Top Block Is Formed At One Time Oct. 2019 2 Units
DAEHAN
Spark Machine
Four-Head Precision Spark Machine Dashboard & Bumper Edm Processing Sep. 2019 2 Units
DAEHAN
Spark Machine
Double Head Precision Spark Machine Dashboard & Bumper Edm Processing Jul. 2019 3 Units
MAKINO
Spark Machine
Precision Spark Machine Mirror Edm Processing Of Mesh & Electroplated Parts Oct. 2019 2 Units
MAKINO Flexible Graphite Automatic Production Line Precision Graphite Processing Machine Graphite Electrode Processing Oct. 2019 6 Units
8

Integrated injection molding

From product research and development, mold manufacturing, to injection molding, mass production and assembly, the integration of mold injection molding is realized; the volume of injection molded parts can reach 4m², The molding cycle is short, and the surface quality is high, ensuring "fine molds" to produce "high-quality products".

9

Strict Quality Control

Implement the project engineer responsibility system, set up a quality control department, and set up an incoming material inspection team, a CMM inspection team, and a shipping and dismantling inspection team. Effectively control quality and progress.

10

Top Partner

Frequency Asked Questions

Q: Can you do the finished product or parts Only?

A: Sure, We could do finished product according the customized mold. And make the mold also.

Q: Can I test my idea/product before committing to mould tool manufacture?

A: Sure, we can use CAD drawings to make models and prototyping for design and functional evaluations.

Q: Can you do Assemble?

A: Of cause we could do. Our factory with assembly room.

Q: What shall we do if we do not have drawings?

A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.

Q: What type of mould tool do I need?

A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.

Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?

A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.

Welcome your inquires and emails.

All inquires and emails will be replied within 24 hours.


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