In order to optimize the production and processing course of small steel blocks and other parts, Kaihua Mould is equipped with a special automatic processing production line, which realizes the automatic processing and production of inserts, top blocks, inclined tops, small sliders and other parts. The production line effectively avoids the problem of out-of-tolerance that is easily caused by multi-process and multi-processing production processes, and also solves the problems of long standby time of production equipment.
The automatic processing line is equipped with 2 sets of Makino PS65 and 6 sets of Makino five-axis D300, using Makino processing equipment system and Erowa production management software, combined with Rrowa zero-point positioning fixture and Fanuc 165kg articulated arm robot, to achieve 24-hour unmanned automatic processing. machine tool The utilization rate reaches 90%. In addition, the production line is equipped with 1 loading table and 4 fixed material warehouses, each material warehouse has 5*5 stations, a total of 100 storage stations.
The automated production line also has the following advantages:
1.Continuous Automatic Production
Manual loading in advance, continuous production of machine tools, handling, clamping, positioning, program transfer operation, and machine tool processing and supervision are fully automated withutilization rate of 90% .
2.Reduce Human Risk
The parts can be put into the material library at will, and the robot will scan and determine the relevant information automatically. The machine tool parts program fixture adopts chip identification and binding to minimize human error.
3.Real-Time Production State
In the process of processing, real-time monitoring is carried out, and the state of the parts is recorded and displayed on the display screen to show the state of the parts in the material library at any time.
4. Analysing Processing Data
All processed data are all included in the system, and the generated management report can be exported in real time.
Kaihua Mould is committed to becoming the leader of the world’s technology enterprises, and always insists on creating better services for customers. Let’s create a better future together.
Post time: Jul-28-2022